1985 Chrysler 2.2 Turbo Head Gasket Diagnosis | BWG
Repair Log 016 · Paused And Still Diagnosing

The head gasket saga has evidence now.

This started as the diagnosis I was trying not to assume. Then cylinder #1 measured 61 psi while the other three measured 140, and the radiator added a small geyser to the investigation.

Quick Answers

Where the head-gasket diagnosis stands.

The evidence is serious enough to keep the wagon parked, but the exact failed part still has to be located.

Likely, not proven

Is the head gasket blown?

It is the leading explanation, not a confirmed teardown finding. Cylinder #1 has low compression, its plug was wet with clear liquid, the engine overheated, and coolant surged from the radiator neck.

Confirmed

What did the compression test prove?

Cylinder #1 has a serious sealing problem. It measured 61 PSI twice while cylinders #2, #3, and #4 each measured 140 PSI.

Still unknown

What else could cause the low reading?

A valve-sealing problem, piston damage, or worn rings could also lower compression. The head gasket, cylinder head, valves, piston, and rings have not been visually inspected.

Safety status

Can the wagon still be driven?

No. It has overheated and may have a leak involving the cooling system and cylinder #1. More running could cause deeper engine damage.

Next step

What happens before replacing the gasket?

A leak-down test when work resumes. The escape path can point toward the valves, piston and rings, or cooling system. The repair also needs a safe workspace, budget, and a plan with my dad.

Quick summary

One cylinder changed the whole investigation.

The head gasket is not officially convicted. What is confirmed is that cylinder #1 has a major compression problem. The wet spark plug and coolant surge make a head-gasket or cylinder-head problem the leading explanation, but I still need to find the exact leak path before I start taking the engine apart.

StatusPaused
Cylinder #161 PSI
Cylinders #2–#4140 PSI
Head RepairNot Started
Newest Chapter

The tests changed the whole plan.

This video brings the symptoms, spark-plug evidence, compression readings, and coolant behavior together. It also explains why the wagon is parked while I plan the next test and figure out whether my dad and I can tackle the repair together.

What I observed

The wagon was hard to start, stalled, smoked, and overheated.
Replacing the thermostat went smoothly, but it did not solve the overheating.
The firing tip of spark plug #1 had clear liquid on it. The outside ceramic was dry.
All four spark plugs looked very dark and sooty.
With the radiator cap removed during testing, fluid surged out of the radiator neck.

What the tests established

Cylinder #1: 61 psi with the radiator cap installed.
Cylinder #1 again: 61 psi with the radiator cap removed.
Cylinders #2, #3, and #4: 140 psi each.
Confirmed: the problem is concentrated in cylinder #1, not spread evenly across the engine.
Not confirmed: which exact part is allowing the pressure to escape.
Compression test

61, 140, 140, 140.

I expected the test to narrow the list of possibilities. I did not expect it to point this dramatically at one cylinder. You can see the full setup and results on the 2.2 Turbo compression-test page.

CylinderCompressionWhat it tells me
#161 psiMajor loss compared with the other cylinders
#2140 psiMatches cylinders #3 and #4
#3140 psiMatches cylinders #2 and #4
#4140 psiMatches cylinders #2 and #3
The low reading is real. The exact cause is still a suspect, not a verdict.
Factory comparison conditions

The factory-style reference calls for a warm engine, all spark plugs removed, the ignition disabled, and the throttle held wide open. It lists 100 PSI minimum and 25 percent maximum variance. I documented that all four plugs were removed, but I did not document every other condition, so the exact factory comparison is limited. The repeated 61 PSI reading beside three matching 140 PSI readings remains a major outlier.
What the evidence means

Confirmed, likely, and still unknown.

Evidence
Confirmed

Cylinder #1 has a major compression problem.

A repeated 61 psi reading beside three matching 140 psi readings is not a small variation. Cylinder #1 is not sealing normally.

Evidence
Likely

The head gasket or cylinder head is involved.

The low cylinder, wet firing tip, overheating, and radiator-neck surge make a leak between cylinder #1 and the cooling system a serious possibility.

Evidence
Still unknown

The exact failed part.

The evidence does not yet separate a failed head gasket from a warped or cracked cylinder head. A valve-sealing problem or piston and ring damage also cannot be ruled out from compression numbers alone.

How the saga changed

From theory to an actual test result.

Step 01

The overheating continued.

The thermostat replacement was completed, but the wagon still overheated and had drivability problems. That meant the thermostat was not the whole story.

Step 02

I pulled all four spark plugs.

They were all very sooty. Plug #1 also had clear liquid on its firing tip, which gave me a specific cylinder to watch.

Step 03

I tested compression.

Cylinder #1 produced 61 psi twice. Cylinders #2, #3, and #4 each produced 140 psi.

Step 04

The radiator joined the conversation.

During testing with the cap removed, fluid surged out of the radiator neck. That is another clue, but it is not proof of a failed head gasket by itself.

Step 05

I stopped before making it worse.

The wagon is not being driven while the overheating, coolant loss, and low compression remain unresolved.

Next diagnostic steps

Find where the pressure goes.

Before any teardown

Cold cooling-system pressure test: look for pressure loss and visible leakage without running the engine.
Leak-down test on cylinder #1: listen for escaping air and watch the cooling system for bubbles.
Compare the evidence: use the leak path to decide whether the cylinder head needs to come off.

If the head comes off

That will become its own carefully documented job. The cylinder head and gasket will need to be inspected, and the head may need professional checking for warpage or cracks before anything goes back together.

I am not buying a pile of parts or writing a victory speech yet. First, the diagnosis has to earn the teardown.

Safety note: I am not opening the cooling system hot or running the engine longer than a test safely requires. More overheating could turn a repairable problem into a much larger one.
Engine bay

The area under investigation.

Close view along the 2.2 Turbo valve cover and engine wiring Front of the 2.2 Turbo engine with the upper radiator hose Wide view of the Chrysler 2.2 Turbo engine bay

Biggest lesson so far

The boring diagnostic steps did exactly what they were supposed to do. They did not finish the repair, but they turned a cloud of possible problems into one very specific cylinder.

Where it stands

This is not a completed head-gasket repair. The wagon is parked while I plan the leak-down test, talk through the repair with my dad, and work out what I can realistically afford. It is paused, not abandoned.

Sources And Evidence

What supports this page.

The symptoms, plug condition, compression readings, and radiator behavior are firsthand observations from this wagon. Published references provide the compression procedure and comparison specifications.

Factory specification Observed on this wagon Confirmed Likely Still unknown
1985 Chrysler 2.2L Turbo compression specifications

Operation CHARM service-information archive. Used for the warm-engine procedure, all-plugs-removed setup, disabled ignition, wide-open throttle, 100 PSI minimum, and 25 percent maximum variance. View the specification page.

Chilton Library access

Los Angeles Public Library's Chilton automotive repair database is listed as a supporting service-information resource. Access may require a library card. View the library resource.

BWG compression-test record

The full test setup, 61 and 140 PSI readings, radiator behavior, and limits of what the test proves. Read the compression-test page.

BWG engine diagnosis

The complete evidence trail connecting the symptoms, spark plugs, cooling system, compression results, likely causes, and paused status. Read the full diagnosis.

The saga is no longer theoretical.

Follow the evidence from the spark plugs through the cooling-system diagnosis and the compression test.