1985 Chrysler Town & Country Repair Log | BWG
Repair Archive

1985 Chrysler Town & Country Repair Log

Every repair, diagnosis, upgrade, mistake, and lesson learned while trying to keep the turbo wagon alive.

New Here?

If you're just joining the project, these pages will get you caught up quickly.

Start Here

The fastest way to understand the wagon, the work so far, and why this project exists.

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Current State of the Wagon

What is working, what is not, and why the wagon is currently off the road.

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Everything I've Done

The running project tracker, including repairs, failed attempts, and current investigations.

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Current Engine Problem

Cylinder #1 Had Something to Say

The latest video and test results bring the symptoms, spark-plug evidence, compression readings, and coolant behavior together. The engine repair is paused while I work out the plan, help, tools, and cost.

Repair Planning Paused

Three cylinders had 140 PSI. One had 61.

The #1 spark plug had clear liquid on its firing tip. During the compression test, cylinder #1 repeatedly measured 61 psi while cylinders #2, #3, and #4 each measured 140 psi. Coolant also surged from the open radiator neck while the engine was cranking. That confirms a serious sealing problem in cylinder #1. A head-gasket or cylinder-head problem is the leading explanation, but the exact leak path is not confirmed yet.

Cylinder #161 psi
Cylinder #2140 psi
Cylinder #3140 psi
Cylinder #4140 psi
Engine & Drivability

Making It Run Better

Low-Compression Engine Diagnosis

Newest Update · Repair Paused

The full video and evidence trail behind the 61 PSI reading in cylinder #1, what it confirms, and what remains unknown.

Watch and read the diagnosis →

2.2 Turbo Compression Test

Major Problem Confirmed

Cylinder #1 measured 61 psi twice. The other three cylinders each measured 140 psi.

See the test results →

Spark Plug Inspection

All four plugs were very sooty, and plug #1 had clear liquid on the firing tip.

Read the inspection →

Head Gasket Diagnosis

Leading Explanation · Repair Paused

A head-gasket or cylinder-head problem now leads the list, but the exact failed part is not confirmed.

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Throttle Body Cleaning

Cleaning the throttle body while investigating rough running and hard starting.

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Fuel Smell After Shutdown

Unresolved · Wagon Parked

The odor appeared after shutdown alongside hard-start and hot no-start symptoms. Its source has not been confirmed.

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PCV Valve Refresh

Investigating the crankcase-ventilation system and a small maintenance item with a turbo-sized job.

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Boost Leak Treasure Hunt

Searching for lost boost, old hoses, and mystery vacuum leaks.

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Vacuum Line Spaghetti

The ongoing adventure of understanding early Chrysler turbo vacuum routing.

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Cooling System

Trying to Keep It Cool

Thermostat Replacement

Repair Completed

The thermostat replacement went smoothly, but it did not solve the overheating.

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Cooling System Diagnosis

Still Diagnosing

A wet #1 plug, coolant surging from the radiator neck, and low compression narrowed the problem.

Read the diagnosis →
Electrical & Instruments

The Electrons Have Opinions

Dash Lights & LEDs

White LEDs were chosen to shine through the original green cluster filters and help the dash glow evenly again.

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Dimmer Switch Investigation

Not Yet Tested

The dimmer has not been cleaned or proven faulty. It remains one possible part of the unfinished dash-light diagnosis.

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Instrument Cluster Adventure

Half the lights worked, the cluster came out, and the speedometer cable became its own side quest.

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Power Door Lock Revival

Working Again

Lubrication and patience brought the forty-year-old power locks back to life.

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Trunk Release Button

Working as Designed

The button was never broken. The missing troubleshooting step was putting the key in the ignition.

Read the discovery →

Why I Skipped Keyless Entry

Plan Canceled

Once the factory power locks worked again, adding more wiring felt like an unnecessary new way to break them.

Read the decision →
Interior

Making It Nicer Inside

Sagging Headliner Fix

Improved

An eight-dollar box of twist pins made the headliner look much better without removing it.

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Dash Chrome Touch-Up

Completed

A chrome paint pen brought some shine back to the faded trim around the dash.

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Paint & Exterior

Looking Better Than Yesterday

Paint Mistake Recovery

Sanding the heavy orange peel uncovered primer problems, burn-through, and mystery roof filler.

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Rattle Can Paint Prep

In Progress

Sanding, priming, masking, and learning that preparation takes much longer than spraying paint.

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Heating & Air Conditioning

Can the Wagon Be Cold Again?

Air Conditioning Revival Research

Researching

The original R-12 system does not provide usable cold air. Its charge, leaks, and component condition still need to be checked.

Read the research →
Suspension & Chassis

Making It Less Boat-Like

The Coil Spring Situation

First Attempt Paused

The first coil-spacer attempt stopped with the tires still on. The next try needs better access.

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Beyond the Repairs

Research Library

Fixing the wagon is only half the project. The other half is figuring out how Chrysler built, marketed, sold, and supported these cars when they were new.

Turbo Mopar Resources

Forums, archives, technical references, and communities dedicated to keeping these cars alive.

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Chrysler Brochures & Ads

Original brochures, advertisements, showroom materials, and factory marketing.

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Parts Sources

The places that still help keep these old wagons on the road.

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Project Resources

Need the Full Story?

Buyer’s Guide

What I have learned about rust, cooling, electrical issues, trim, and other old-wagon surprises.

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Journey So Far

How the wagon connects to my first car and eventually found its way into the garage.

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2.2 Turbo Survival Guide

General troubleshooting information separated from what the tests have confirmed on this wagon.

Read the survival guide →

See Where the Wagon Stands Now

The repair archive shows every chapter. The current-state page explains what is fixed, what is still unresolved, and what I am testing next.