Everything I've Done to My 1985 Chrysler Town & Country Wagon | Broke Weirdo's Garage
Project Progress

Everything I've Done To The Wagon.

Every repair, every mistake, every mystery, and every small victory from trying to bring a 1985 Chrysler Town & Country turbo wagon back to life. This is the complete story so far.

Looking for the latest engine update? Watch And Read The Full Engine Diagnosis →
New to the wagon?

Start with the bigger picture.

This page is the running list of what I have done so far. If you are thinking about buying a 1985 Chrysler Town & Country wagon yourself, I would start with the Buyer’s Guide first.

That page covers the stuff I wish I had known earlier: rust, cooling issues, vacuum lines, old interior parts, electrical surprises, and the little things that add up when a forty-year-old wagon comes back into your life.

The honest version

This is not the highlight reel.

A lot of restoration websites make it look like progress happens overnight. This is not one of those websites, and I am definitely not that kind of mechanic.

The wagon is not finished, not restored, and currently believes transportation is optional.

That's okay. The goal isn't perfection. The goal is getting one more thing working than yesterday.

Sometimes I'm fixing the wagon. Sometimes I'm fixing the last repair.
Wagon Status

Current condition: complicated.

Repair Articles 22+
Cylinder #1 61 PSI
Current Status Paused
Optimism Level High
Engine & Drivability

The mechanical stuff that decides whether this is a car or yard art.

Low-Compression Engine Diagnosis

The complete video update brings the symptoms, spark-plug evidence, 61 PSI compression result, coolant movement, and project pause together.

Documented Repair Paused

PCV Valve Refresh

A simple maintenance item that was long overdue.

Complete Engine

Spark Plug Inspection

All four plugs were very sooty, and the firing tip of plug #1 had clear liquid on it.

Complete Engine

2.2 Turbo Compression Test

Cylinder #1 repeatedly measured 61 psi. Cylinders #2, #3, and #4 each measured 140 psi.

Complete Diagnosis

Throttle Body Cleaning

Trying to solve rough running and hard starting.

Complete Troubleshooting

Vacuum Line Spaghetti

The never-ending adventure of Chrysler vacuum hoses.

Ongoing Engine

Boost Leak Treasure Hunt

Searching for lost boost and mystery vacuum leaks.

Ongoing Turbo

Fuel Smell After Shutdown

Tracking down a smell that definitely should not be there.

Active Fuel

Head Gasket Saga

The evidence now points toward a head-gasket or cylinder-head problem, but the exact leak path is not confirmed yet.

Paused Engine
Cooling System

Trying to keep the wagon cool.

Thermostat Replacement

The replacement went smoothly, but it did not solve the overheating or stalling.

Complete Cooling

Cooling System Overhaul

The wet #1 plug, coolant surge, and low compression have turned this into a deeper engine diagnosis.

Still Diagnosing Cooling
Electrical & Dash

The electrons have opinions.

Dash Lights & LEDs

Trying to bring the instrument cluster back from the dead.

Active Dash

Instrument Cluster Adventure

Half the dash lights worked. Then things got interesting.

Published Interior

Dimmer Switch Cleaning

One tiny part causing surprisingly large dashboard problems.

Published Electrical

Power Door Lock Revival

Forty-year-old locks rediscovering their purpose.

Complete Electrical

Keyless Entry Install

I considered adding modern convenience, then decided not to introduce new problems after the power locks started working again.

Paused Electrical
Interior

The inside is becoming its own side quest.

Sagging Headliner Fix

An $8 solution that actually worked and made the wagon feel better immediately.

Complete Cheap Fix

Interior LED Conversion

White replacement LEDs are ready for the dash so the original colored filters can do their job.

Coming Soon Interior

Speaker Grille Restoration

Small details make a huge difference, especially inside an old wagon.

Coming Soon Interior

Dash Chrome Touch-Up

Bringing back a little luxury to the interior

Complete Cheap Fix
Paint & Exterior

Looking better than yesterday.

Paint Mistake Recovery

The bad orange peel paint job came with the wagon. The sanding, primer burn-through, and mystery roof bondo are now my problem.

Published Exterior

Rattle Can Paint Prep

Learning that preparation matters more than paint.

Ongoing Paint

Can The Wagon Be Cold Again?

The long road toward functional air conditioning.

Researching Comfort
Suspension & Chassis

Making it less boat-like.

Coil Spring Situation

I tried installing coil spring spacers. The wagon disagreed. The next attempt involves removing the tires and trying again.

Published Suspension

Rear Shock Research

Finding affordable suspension parts without accidentally making the wagon worse.

Coming Soon Research
Timeline

What has happened so far.

✓ Thermostat Replacement: the repair was completed, but overheating and stalling continued.
✓ Spark Plug Inspection: all four plugs were sooty, and plug #1 had clear liquid on its firing tip.
✓ Compression Test: cylinder #1 repeatedly measured 61 psi while cylinders #2 through #4 each measured 140 psi.
✓ Full Engine Diagnosis Update: documented what the tests confirm, what remains unknown, and why the wagon is parked.
✓ PCV Valve Refresh: small maintenance with actual purpose.
✓ Throttle Body Cleaning: cleaned while chasing hard starting.
✓ Power Door Lock Revival: old locks started working again with attention and lubrication.
✓ Instrument Cluster Adventure: found a disconnected harness and several new questions.
✓ Sagging Headliner Fix: twist pins worked, ancient dust attacked.
✓ Paint Mistake Recovery: sanding revealed orange peel, primer problems, and mystery roof bondo.
✓ Coil Spring Situation: spacer attempt failed, but the next plan is clear.
→ Cylinder #1 Repair: the problem is real and localized, but the exact head, gasket, valve, piston, or ring failure still needs to be identified.
‖ Project Pause: engine planning comes first while I look for work and decide whether my dad and I can tackle the repair together.
‖ Cosmetic Work: paint, interior, suspension, and other spending are on hold until the engine has a realistic repair plan.
Every small fix matters. Even the ones that mostly teach me what not to do next time.
Current Investigations

The mysteries currently occupying my brain.

Hard Starting

Repeated key cycling often helped it start, but the low compression in cylinder #1 means the mechanical problem has to be sorted before chasing every fuel-system theory.

Paused

Cylinder #1 Compression Loss

One cylinder measured 61 psi beside three matching 140 psi readings. That confirms a major problem, but not which part has failed.

Confirmed Problem

Cooling System / Overheating

Clear liquid on plug #1 and coolant surging from the radiator neck make a head-gasket or cylinder-head problem the leading explanation.

Paused

Fuel Smell After Shutdown

Not the kind of old-car smell I want to ignore.

Paused

Speedometer Accuracy

The speedometer was already questionable, and the instrument cluster adventure made that side quest more complicated.

On Hold

Instrument Cluster Lighting

Some dash lights were out, one wiring harness was disconnected, and white replacement LEDs are ready for the next attempt.

On Hold

Gear Indicator Alignment

The gear indicator started catching after the cluster went back in. Old plastic gets respect, so I stopped before breaking it.

On Hold
Future Projects

The list grows faster than I can complete it.

Interior

Interior LED conversion, speaker grille restoration, and sun visor restoration are waiting until the engine has a realistic repair plan.

Mechanical

First comes a repair plan with my dad, a safe workspace, a realistic budget, and the leak-down test when I am ready to continue.

Comfort

Air conditioning revival, better speakers, and a cargo-area power outlet are still on the list. They are just nowhere near the front of it right now.

The list still exists. The engine decides when the rest of it starts moving again.
Why this page exists

The real project car experience.

One of the reasons I wanted to build Broke Weirdo's Garage was to document the real experience of owning an old project car. Not the highlight reel.

The victories. The mistakes. The moments where you spend three hours diagnosing a problem and somehow create two new ones. Or discover the previous repair is now the thing that needs repairing.

This wagon and I are still getting to know each other. This page will keep growing as the story continues.

The wagon is waiting. I am not done.

The newest milestone is not a repair. It is finally knowing which cylinder has the problem and being honest about what it will take to continue.